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High precision CNC encapsulated tube housing

Aluminum Shell

High precision CNC encapsulated tube housing

※  CNC package shell products are metal protective structural parts manufactured with high-precision CNC machine tools (CNC) as the core process. They use high-quality materials such as aluminum alloy, stainless steel, titanium alloy, etc.

※  Through precision milling, drilling and surface treatment (such as anodizing, sandblasting, electroplating, etc.), the shell is ensured to have high strength, corrosion resistance, electromagnetic shielding and excellent heat dissipation performance. The product supports highly customized design, can meet high protection level requirements such as IP67, and adapt to complex installation environments.

※  Strictly follow the ISO quality system and RoHS environmental protection standards, combine 3D modeling and simulation technology to optimize the structure, achieve lightweight and functional integration, and ensure long-term stable operation.

    Product Introduction

    Precision machining, strict tolerance control, CNC packaging shell is processed by five-axis linkage CNC machine tools, combined with CAD/CAM software design optimization, can achieve ± 0.01mm machining accuracy, meet the needs of complex geometric shapes, special-shaped holes, thin-walled structures and high-density interface layout. Strict tolerance control ensures that the shell and internal components are perfectly matched, improving the overall integration of the equipment.

    Product Introduction

    ☑ Diversified material selection Metal materials: including 6061-T6 aluminum alloy (lightweight, high thermal conductivity), 7075 aviation aluminum (high strength), stainless steel 304/316L (corrosion resistance), titanium alloy (extreme environment resistance), etc.

    ☑ Non-metal materials: such as PEEK (high temperature insulation), nylon (shock absorption and wear resistance), polycarbonate (transparent protection), etc., to meet the mechanical performance and protection requirements in different scenarios.

    • Design

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    • Engineered

      65445560632c644375
    • Manufactured

      6544556b1323668027
    High precision CNC encapsulated tube housing1
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    Product Introduction

    ☑ Multifunctional integrated design heat dissipation optimization: through fin structure, heat conduction channel or embedded heat pipe design, improve heat dissipation efficiency;

    ☑ EMI/RFI shielding: conductive coating, metal plating or integrated shielding cavity design is used to effectively isolate electromagnetic interference;

    ☑ Waterproof and dustproof: IP67/IP68 grade sealing structure, equipped with silicone sealing ring, waterproof joints and other accessories;

    ☑ Lightweight: topological optimization is combined with thin-wall processing technology to reduce weight while ensuring strength.
    Customized service supports customers to provide 3D drawings or technical parameters for one-to-one design and development, including shell size, interface type (such as RJ45, USB, optical fiber), installation method (guide rail/wall-mounted/embedded), surface treatment (anodizing, sandblasting, electroplating, spraying), etc., to meet the flexible needs from prototype to mass production. Production process and quality control; use high-end five-axis CNC machine tools such as German DMG MORI and Japanese MAZAK, and cooperate with precision measuring instruments (three-coordinate measuring machine, laser scanner) to ensure processing consistency; for complex inner cavity structures, apply multi-process collaborative processing and deburring technology to ensure internal finish.

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    Strict quality inspection process, raw material testing

    Composition analysis and hardness test of metal bars/plates;

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    Process control

    Real-time monitoring of processing parameters, 100% full inspection of key dimensions;

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    Finished product testing

    Air tightness test (spectrum leak detection), salt spray test (48-1000 hours), vibration shock test (in accordance with MIL-STD-810G standard).

    We provide small batch proofing (3-7 days) and large batch production (15-30 days) services, equipped with an ERP system to track order progress in real time. From concept design, simulation analysis (thermodynamics/structural stress), prototype verification to mass production optimization, we provide one-stop technical solutions. 

    We provide a 12-month quality warranty, lifelong technical support, and urgent orders can be processed through the green channel. The CNC packaging shell is based on the deep integration of precision manufacturing technology and customer needs as its core competitiveness, and is committed to providing safe, reliable and intelligent protection solutions for high-end electronic equipment. 

    Through continuous innovation of technology and strict quality control, we help customers shorten the product launch cycle and enhance market competitiveness. Whether it is a standard product or a highly customized project, we promise to deliver product value that exceeds expectations with a professional attitude.

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